FE · 5% of the exam
Safety, Health, and Environment practice questions
10 free Safety, Health, and Environment questions for the FE Chemical Exam (FE) exam, each with the correct answer and an explanation for every option.
What this domain covers
Hazardous materials, industrial hygiene, process safety analysis, pressure relief and environmental protection.
- Exam weight
- 5%
- On a real exam
- ≈ 6 questions
- In our bank
- 30 questions
Topics that come up most
- Flammability limits, toxicity and safety data sheets
- Exposure limits, noise and personal protective equipment
- HAZOP, LOPA, fault tree and event tree analysis
- Overpressure protection and relief devices
- Waste minimisation, treatment and environmental regulations
How to study it
Learn what each hazard analysis method is for and when you would choose it; scenario questions usually ask which one fits.
Sample Safety, Health, and Environment questions
Try each one before opening the answer. Original questions written to the official exam objectives.
Question 1
Chemical A has an oral LD50 of 50 mg/kg; chemical B has 5,000 mg/kg. Which statement is correct?
- AA is more acutely toxic than B
- BB is more acutely toxic than A
- CThey're equally toxic
- DLD50 doesn't relate to toxicity
Show answer and explanation
Answer: A) A is more acutely toxic than B
- ACorrect. A lower LD50 means less is needed to be lethal.
- BIncorrect. Lower LD50 means more toxic.
- CIncorrect. Their LD50s differ 100-fold.
- DIncorrect. It's a standard acute toxicity measure.
Question 2
Under the fire triangle model of combustion, which statement correctly describes how a fire is put out?
- ARemoving any one of the three elements (fuel, oxygen or heat) stops the fire
- BFuel, oxygen and heat must each be removed together before the fire stops
- CRemoving oxygen stops the fire, but cooling cannot stop it while fuel remains
- DRemoving the fuel stops the fire, but displacing oxygen only slows the burning
Show answer and explanation
Answer: A) Removing any one of the three elements (fuel, oxygen or heat) stops the fire
A fire needs fuel, oxygen and heat at the same time, so removing any one of them puts it out. The fire tetrahedron adds the chain reaction, which dry chemical agents interrupt.
- ACorrect. Fire needs fuel, oxygen and enough heat at the same time. Extinguishers work by cooling the fuel, displacing oxygen or interrupting the chemical reaction (the fourth element of the fire tetrahedron).
- BIncorrect. Removing just one element is enough. A CO2 extinguisher, for example, works only by displacing oxygen.
- CIncorrect. Cooling the fuel below its ignition temperature removes the heat element. This is how water extinguishers work, even though fuel is still present.
- DIncorrect. Displacing or removing oxygen takes away the oxidizer and puts the fire out. This is how CO2 extinguishers work.
Question 3
In process hazard analysis, a layer of protection analysis (LOPA) is mainly used to determine:
- ADeviations from design intent by applying guide words to each process node
- BHow the failure mode of each individual component affects overall system operation
- CWhether the credited independent safeguards cut a scenario's frequency to a tolerable risk
- DThe downwind toxic dispersion distance for a worst-case chemical release scenario
Show answer and explanation
Answer: C) Whether the credited independent safeguards cut a scenario's frequency to a tolerable risk
LOPA evaluates how reliable each independent protection layer is and whether the layers together reduce a scenario's risk to a tolerable level. HAZOP, FMEA, and consequence modeling serve different purposes.
- AIncorrect. This describes a HAZOP study, a qualitative method for identifying deviations. LOPA often takes HAZOP scenarios as its input.
- BIncorrect. This describes Failure Mode and Effects Analysis (FMEA).
- CCorrect. LOPA is a semi-quantitative method. It starts with the frequency of an initiating event, credits the probability of failure on demand of each independent safeguard, and checks whether the resulting risk is tolerable or more layers are needed.
- DIncorrect. This is consequence (dispersion) modeling. It estimates how severe a release would be, not how much risk reduction the safeguards provide.
Question 4
A safety instrumented system (SIS) should be:
- ABypassed during normal operation
- BBuilt into the same controller as normal control
- CIndependent of the basic process control system
- DUsed only during startup
Show answer and explanation
Answer: C) Independent of the basic process control system
- AIncorrect. It must be active.
- BIncorrect. That removes independence.
- CCorrect. A shared failure would defeat both layers.
- DIncorrect. It protects at all times.
Question 5
Under the current OSHA flammable liquids standard (29 CFR 1910.106), a liquid with a flash point of 50 °C (122 °F) and a boiling point of 150 °C is classified as:
- AFlammable liquid Category 1
- BFlammable liquid Category 2
- CFlammable liquid Category 3
- DFlammable liquid Category 4
Show answer and explanation
Answer: C) Flammable liquid Category 3
Under 29 CFR 1910.106, a flammable liquid is any liquid with a flash point at or below 93 °C (199.4 °F), sorted into Categories 1–4. A flash point between 23 °C and 60 °C puts a liquid in Category 3.
- AIncorrect. Category 1 requires a flash point below 23 °C (73.4 °F) and a boiling point at or below 35 °C (95 °F).
- BIncorrect. Category 2 requires a flash point below 23 °C (73.4 °F) with a boiling point above 35 °C (95 °F).
- CCorrect. Category 3 covers flash points at or above 23 °C (73.4 °F) and at or below 60 °C (140 °F). A 50 °C flash point falls in this range.
- DIncorrect. Category 4 covers flash points above 60 °C (140 °F) and at or below 93 °C (199.4 °F). Under the old 100 °F (37.8 °C) cutoff, this liquid would have been called combustible, but under current OSHA rules it is Category 3.
Question 6
A technician is about to replace the mechanical seal on an electrically driven centrifugal pump. Which action best meets the intent of OSHA's lockout/tagout standard (29 CFR 1910.147) for controlling the motor's energy?
- AOpen the motor's disconnect switch, apply a personal lock, and verify the motor won't start
- BPress the stop button on the local control station and hang a danger tag on that button
- CHave the control room operator set the pump to manual-off mode in the distributed control system
- DClose the suction and discharge block valves and leave the motor in standby
Show answer and explanation
Answer: A) Open the motor's disconnect switch, apply a personal lock, and verify the motor won't start
Lockout/tagout prevents unexpected energization during servicing by locking energy isolating devices, such as disconnect switches, that physically block energy. Control-circuit devices such as push buttons and selector switches do not count.
- ACorrect. A disconnect switch is an energy isolating device: it physically prevents energy from reaching the motor. Locking it and then verifying isolation protects against unexpected start-up during servicing.
- BIncorrect. OSHA states that push buttons, selector switches and other control circuit type devices are not energy isolating devices, so a tag on a stop button does not isolate the energy.
- CIncorrect. A software or control-circuit command does not physically block energy, so the pump could still be energized unexpectedly.
- DIncorrect. Closing the valves addresses process fluid but leaves the electrical energy uncontrolled. Every hazardous energy source has to be isolated.
Question 7
Threshold limit values (TLVs) for airborne chemicals are published by:
- ANCEES
- BNFPA
- CASME
- DACGIH
Show answer and explanation
Answer: D) ACGIH
- AIncorrect. NCEES develops licensing exams.
- BIncorrect. NFPA publishes fire codes.
- CIncorrect. ASME publishes pressure vessel codes.
- DCorrect. OSHA PELs are the enforceable limits.
Question 8
Which of the following is covered by OSHA's Process Safety Management standard (29 CFR 1910.119)?
- AAny amount of a chemical that requires a safety data sheet under HazCom
- BOil or gas well drilling and servicing operations that handle flammable gas
- CA process with a listed highly hazardous chemical at or above its Appendix A threshold
- DRetail facilities that store more than 10,000 lb of flammable liquid
Show answer and explanation
Answer: C) A process with a listed highly hazardous chemical at or above its Appendix A threshold
PSM covers processes with Appendix A highly hazardous chemicals at or above threshold quantities, or with 10,000 lb or more of flammable liquids or gases. Retail facilities, oil/gas well drilling and servicing, and normally unoccupied remote facilities are excluded.
- AIncorrect. PSM is not triggered just because a chemical needs an SDS. It applies only to listed highly hazardous chemicals at or above threshold quantities, or to 10,000 lb or more of flammable liquids or gases.
- BIncorrect. Paragraph (a)(2) expressly excludes oil or gas well drilling and servicing operations from the standard.
- CCorrect. Paragraph (a)(1) applies the standard to processes involving a chemical at or above the threshold quantity listed in Appendix A, and to processes with 10,000 lb or more of flammable liquid or gas.
- DIncorrect. Paragraph (a)(2) expressly excludes retail facilities, regardless of the quantity stored.
Question 9
A vacuum breaker on an atmospheric storage tank protects it from:
- ACorrosion
- BOverpressure during filling
- CCollapse when pressure falls below atmospheric
- DStatic electricity
Show answer and explanation
Answer: C) Collapse when pressure falls below atmospheric
- AIncorrect. It protects against underpressure.
- BIncorrect. That's a pressure relief device.
- CCorrect. For example, when pumping out or when vapor condenses.
- DIncorrect. It protects against underpressure.
Question 10
Under OSHA's electrical definitions for hazardous (classified) locations, which feature defines explosion-proof apparatus?
- ACircuits limit stored energy so that any spark released is too weak to ignite the gas
- BThe case keeps a positive pressure of clean air or inert gas to keep flammable vapor out
- CThe case can withstand an internal gas explosion and stop it from igniting the outside atmosphere
- DThe case is hermetically sealed so that flammable vapor can never get inside the housing
Show answer and explanation
Answer: C) The case can withstand an internal gas explosion and stop it from igniting the outside atmosphere
Under 29 CFR 1910.399, explosion-proof apparatus contains an internal explosion of a specified gas or vapor, keeps it from igniting the surrounding atmosphere, and stays below an external temperature that could ignite that atmosphere.
- AIncorrect. This describes intrinsically safe equipment, which prevents ignition by limiting energy. Explosion-proof equipment instead contains any ignition that happens inside it.
- BIncorrect. This describes a purged and pressurized enclosure, which is a separate protection method from explosion-proof construction.
- CCorrect. OSHA defines explosion-proof apparatus as enclosed in a case that can withstand an explosion of a specified gas or vapor inside it, can keep that explosion from igniting the surrounding gas, and runs at an external temperature that will not ignite the atmosphere.
- DIncorrect. Explosion-proof enclosures are not designed to be gastight. The OSHA definition assumes an explosion may happen inside the case, which means vapor can get in.
Safety, Health, and Environment: FAQs
How much of the FE exam is Safety, Health, and Environment?
Safety, Health, and Environment is 5% of the FE exam by the official exam guide's weighting, which on a 110-question form works out to roughly 6 questions. The real exam's exact split varies by form.
What does the Safety, Health, and Environment domain cover?
Hazardous materials, industrial hygiene, process safety analysis, pressure relief and environmental protection.
How should I study Safety, Health, and Environment for FE?
Learn what each hazard analysis method is for and when you would choose it; scenario questions usually ask which one fits.
Where can I practise more Safety, Health, and Environment questions?
This page has 10 free Safety, Health, and Environment questions with answers. The ExamWize FE question bank has 30 questions in this domain. Every practice exam result breaks your score down by domain, and Review Mode re-drills the questions you missed.
Other FE topics
- Mathematics6% of the exam
- Probability and Statistics4% of the exam
- Engineering Sciences4% of the exam
- Materials Science4% of the exam
- Chemistry and Biology7% of the exam
- Fluid Mechanics/Dynamics8% of the exam
- Thermodynamics8% of the exam
- Material/Energy Balances10% of the exam
- Heat Transfer8% of the exam
- Mass Transfer and Separation8% of the exam
- Solids Handling3% of the exam
- Chemical Reaction Engineering7% of the exam
- Economics4% of the exam
- Process Design7% of the exam
- Process Control4% of the exam
- Ethics and Professional Practice3% of the exam
Also: 15 free questions across all topics, the FE cheat sheet and the study guide.
Get Safety, Health, and Environment exam-ready
The full FE bank has 30 Safety, Health, and Environment questions. Timed practice exams match the real exam's length and domain weights, every result shows your score per domain, and Review Mode re-drills the questions you missed.
Not affiliated with NCEES; questions are original, written from the official exam outline, and never copied from the real exam.