FE · 8% of the exam
Heat Transfer practice questions
10 free Heat Transfer questions for the FE Chemical Exam (FE) exam, each with the correct answer and an explanation for every option.
What this domain covers
Heat transfer by conduction, convection and radiation, and the design and rating of heat exchangers.
- Exam weight
- 8%
- On a real exam
- ≈ 9 questions
- In our bank
- 48 questions
Topics that come up most
- Conduction through walls, cylinders and composite layers
- Convective coefficients and Nusselt correlations
- Overall heat transfer coefficients and fouling
- LMTD and effectiveness-NTU methods
- Radiation, boiling and condensation
How to study it
Treat layered conduction and convection as thermal resistances in series; once that becomes habit, overall coefficient questions get much quicker.
Sample Heat Transfer questions
Try each one before opening the answer. Original questions written to the official exam objectives.
Question 1
A heat exchanger transfers 60 kW where the maximum possible is 100 kW. Its effectiveness is:
- A0.4
- B1.67
- C0.6
- D40
Show answer and explanation
Answer: C) 0.6
- AIncorrect. That's 1 − ε.
- BIncorrect. That's inverted.
- CCorrect. ε = q/q_max.
- DIncorrect. Divide, don't subtract.
Question 2
An electrically heated wire is submerged in saturated water in pool boiling. The heat flux is raised slowly until it just exceeds the critical heat flux. What happens next?
- AFilm boiling sets in, and the wire temperature rises sharply
- BNucleate boiling continues, and the wire temperature drops sharply
- CBoiling stops, and heat leaves only by natural convection
- DBubbles form faster, and the boiling coefficient keeps rising
Show answer and explanation
Answer: A) Film boiling sets in, and the wire temperature rises sharply
When the heat flux is controlled, going past the critical heat flux causes a vapor film to cover the surface and boiling to shift to film boiling. The surface temperature then jumps sharply, which can cause burnout.
- ACorrect. Past the critical heat flux, a vapor film covers the wire and insulates it. Because the heat flux is fixed, the wire temperature jumps until film boiling and radiation can carry that flux away, and the jump can burn out the wire.
- BIncorrect. Once the critical heat flux is passed, nucleate boiling can't carry the imposed flux. The wire temperature goes up, not down.
- CIncorrect. Natural convection without boiling happens at low excess temperatures, below the start of nucleate boiling, not above the critical heat flux.
- DIncorrect. The boiling heat-transfer coefficient peaks near the critical heat flux. Beyond that point, the vapor blanket makes it drop sharply.
Question 3
In an exchanger, the temperature difference is 30 K at both ends. The LMTD is:
- A0 K
- B30 K
- C60 K, the sum
- D15 K
Show answer and explanation
Answer: B) 30 K
- AIncorrect. The formula's limit is the common value.
- BCorrect. When the two ends are equal, LMTD equals that difference.
- CIncorrect. That isn't the mean.
- DIncorrect. That halves it.
Question 4
A gray surface with emissivity 0.8 is at a temperature where a blackbody would emit 1,000 W. The gray surface emits:
- A1,000 W
- B1,250 W
- C200 W
- D800 W
Show answer and explanation
Answer: D) 800 W
- AIncorrect. Emissivity below 1 reduces emission.
- BIncorrect. Multiply by ε.
- CIncorrect. That's 1 − ε.
- DCorrect. q = εq_black.
Question 5
The Grashof number in natural convection represents the ratio of:
- AConvection to conduction
- BInertia forces to surface tension
- CBuoyancy forces to viscous forces
- DMomentum diffusivity to thermal diffusivity
Show answer and explanation
Answer: C) Buoyancy forces to viscous forces
- AIncorrect. That's the Nusselt number.
- BIncorrect. That's the Weber number.
- CCorrect. It plays the role Reynolds number plays in forced flow.
- DIncorrect. That's the Prandtl number.
Question 6
In a parallel-flow heat exchanger, the cold-stream outlet temperature:
- AIs unrelated to the hot stream
- BCan exceed the hot-stream inlet temperature
- CIs always equal to the hot inlet temperature
- DCannot exceed the hot-stream outlet temperature
Show answer and explanation
Answer: D) Cannot exceed the hot-stream outlet temperature
- AIncorrect. It's limited by the hot stream.
- BIncorrect. That violates the second law.
- CIncorrect. That isn't possible with finite area.
- DCorrect. Both streams approach a common temperature.
Question 7
For a heat exchanger, the film coefficients and wall combine to give a clean 1/U of 0.002 m²·K/W. The total fouling resistance is 0.0005 m²·K/W. What is the fouled overall heat-transfer coefficient U?
- A400 W/(m²·K)
- B500 W/(m²·K)
- C2,000 W/(m²·K)
- D333 W/(m²·K)
Show answer and explanation
Answer: A) 400 W/(m²·K)
Fouling resistance adds in series with the clean resistance: 1/U = 0.002 + 0.0005 = 0.0025 m²·K/W, so U = 400 W/(m²·K).
- ACorrect. Resistances in series add: 1/U = 0.002 + 0.0005 = 0.0025 m²·K/W, so U = 400 W/(m²·K).
- BIncorrect. This is the clean coefficient, 1/0.002. Fouling adds resistance, so U must be lower than this.
- CIncorrect. This is 1/0.0005, the reciprocal of the fouling resistance alone. It leaves out the film and wall resistances.
- DIncorrect. This adds the fouling resistance twice: 1/(0.002 + 0.001). The 0.0005 m²·K/W given is already the total fouling resistance.
Question 8
By Kirchhoff's law of radiation, for a surface in thermal equilibrium:
- AEmissivity equals reflectivity
- BEmissivity equals absorptivity
- CEmissivity is always 1
- DAbsorptivity is zero
Show answer and explanation
Answer: B) Emissivity equals absorptivity
- AIncorrect. That isn't the law.
- BCorrect. A good absorber is a good emitter.
- CIncorrect. That's a blackbody.
- DIncorrect. That isn't the law.
Question 9
For a lumped-capacitance body, the thermal time constant is ρVc/(hA). Doubling h:
- AQuadruples it
- BDoubles the time constant
- CDoesn't change it
- DHalves the time constant
Show answer and explanation
Answer: D) Halves the time constant
- AIncorrect. τ varies with 1/h.
- BIncorrect. Better convection speeds the response.
- CIncorrect. τ depends on h.
- DCorrect. τ is inversely proportional to h.
Question 10
A hot stream (2 kg/s, cp = 2 kJ/(kg·K)) cools by 50 K while heating a cold stream (4 kg/s, cp = 4 kJ/(kg·K)) that enters at 20 °C. With no heat losses, what is the cold-stream outlet temperature?
- A45 °C
- B70 °C
- C32.5 °C
- D26.25 °C
Show answer and explanation
Answer: C) 32.5 °C
With no losses, the hot-side duty equals the cold-side duty: 2(2)(50) = 200 kW = 4(4)ΔT. So ΔT = 12.5 K and the cold outlet is 32.5 °C.
- AIncorrect. This is a 25-K rise, which scales the 50-K drop by only the mass-flow ratio or only the cp ratio. You need the full capacity rates, m·cp: 4 kW/K for the hot stream and 16 kW/K for the cold stream.
- BIncorrect. This assumes the cold stream rises by the same 50 K. That only happens when both streams have equal capacity rates, and here they are 4 and 16 kW/K.
- CCorrect. Q = 2 × 2 × 50 = 200 kW. The cold-stream rise is 200 kW ÷ (4 × 4) kW/K = 12.5 K, so the outlet is 20 + 12.5 = 32.5 °C.
- DIncorrect. This is a 6.25-K rise, which comes from leaving out the hot-stream mass flow rate (2 × 50 = 100 kW, then 100 ÷ 16). The correct duty is 200 kW.
Heat Transfer: FAQs
How much of the FE exam is Heat Transfer?
Heat Transfer is 8% of the FE exam by the official exam guide's weighting, which on a 110-question form works out to roughly 9 questions. The real exam's exact split varies by form.
What does the Heat Transfer domain cover?
Heat transfer by conduction, convection and radiation, and the design and rating of heat exchangers.
How should I study Heat Transfer for FE?
Treat layered conduction and convection as thermal resistances in series; once that becomes habit, overall coefficient questions get much quicker.
Where can I practise more Heat Transfer questions?
This page has 10 free Heat Transfer questions with answers. The ExamWize FE question bank has 48 questions in this domain. Every practice exam result breaks your score down by domain, and Review Mode re-drills the questions you missed.
Other FE topics
- Mathematics6% of the exam
- Probability and Statistics4% of the exam
- Engineering Sciences4% of the exam
- Materials Science4% of the exam
- Chemistry and Biology7% of the exam
- Fluid Mechanics/Dynamics8% of the exam
- Thermodynamics8% of the exam
- Material/Energy Balances10% of the exam
- Mass Transfer and Separation8% of the exam
- Solids Handling3% of the exam
- Chemical Reaction Engineering7% of the exam
- Economics4% of the exam
- Process Design7% of the exam
- Process Control4% of the exam
- Safety, Health, and Environment5% of the exam
- Ethics and Professional Practice3% of the exam
Also: 15 free questions across all topics, the FE cheat sheet and the study guide.
Get Heat Transfer exam-ready
The full FE bank has 48 Heat Transfer questions. Timed practice exams match the real exam's length and domain weights, every result shows your score per domain, and Review Mode re-drills the questions you missed.
Not affiliated with NCEES; questions are original, written from the official exam outline, and never copied from the real exam.